Metal Industry

Four tough metal handling challenges and how to overcome them with Hyster

The global economy depends on metal production to sustain growth in automotive, infrastructure, energy, and consumer goods industries. This expansion is excellent news for the industry, but also presents challenges around materials handling and productivity.

Here are four ways to optimise metal handling operations and overcome challenges.

1          Protect Equipment Integrity

Lift trucks in metal applications need to be fit for purpose, dependable, and robust to withstand tough conditions, such as extreme heat, dust, and dirt, which can severely affect equipment integrity.

For heavy loads, start with a Hyster® Big Truck, where toughness comes as standard, even in arduous conditions, like these. Or for lifts up to 3.5 tonnes, select a model such as the Hyster A series which is equipped with powertrain components for durability and lower maintenance  requirements, which may help maximise reliability in industrial applications.

To further protect your Hyster forklift fleet from debris contamination, for example, you could also consider sealed disc brakes and reversible fans to help reduce contamination, or optional extras for all round damage prevention, such as tyre shields, heavy-duty air pre-cleaners, and belly pans.

2          Support operators with technology

Site incidents are costly and can be disastrous for operations flow - affecting plant uptime, safety, and insurance costs. Investing in certain technologies can help support operators in specific applications, bolstering driver best practice, confidence, and awareness.

For example, the optional DSS (Dynamic Stability System) on the Hyster A Series supports lateral and forward lift truck stability, while operator assist technology (such as pedestrian awareness lights) may enhance the driver experience as well as supporting pedestrian awareness.

Meanwhile, telematics such as Hyster Tracker can be used not only for fleet management and optimisation, but also to monitor truck usage and impacts, helping to improve and develop desired fleet operations.

3          Damage Limitation Strategy

Protect your trucks and minimise the risk of damage at metal plants with specialist configurations. Tough attachments and specially engineered solutions can prolong equipment lifespan, increase uptime, adhere to site safety processes, and optimise productivity.

For example, heat resistant, high-performance fork positioners and rotating forks can provide added protection in metal applications with extreme temperatures. The Hyster foundry package can even help protect trucks against shards of iron at temperatures of up to 1,500 degrees C.  See it in action here:

4. Consolidate workflows

Today, steel mills must serve demand for product in a variety of shapes and sizes, and face expectations for greater speed and efficiency when moving steel from production to distribution and, ultimately, to end users. Mills also face significant financial commitments.

However, consolidating workflows by using the same truck to conduct a variety of tasks can help reduce equipment inventory, lower training time, and maximise productivity. With different attachments, a Hyster ReachStacker can help load wagons, handle coils, or move slabs.

Ready to learn more about improving steel industry distribution efficiency? Download this White Paper now.

Access to metals industry materials handling experts

When your metal application is facing challenges, you may need expert advice. That’s where the network of expert, local Hyster Dealers can help.